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Internship, Thermal Modeling Engineer, Abuse Functional Safety (Winter/Spring 2025)

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Tesla

3mo ago

  • Internship
    Full-time
    Off-cycle Internship
  • Software Engineering
    Engineering
  • Palo Alto

AI generated summary

  • You must be pursuing a degree in Mechanical, Aerospace, or Chemical Engineering, and have skills in STAR CCM+, CAD software, MATLAB/Python, thermal modeling, CFD, and experimental work.
  • You will clean geometry, mesh in STARCCM, develop 3D abuse models, analyze thermal runaway risks, run design sensitivities, and use MATLAB for data analysis of modeling and testing results.

Requirements

  • Currently pursuing a degree in Mechanical Engineering, Aerospace Engineering, Chemical Engineering or a related field
  • Proficiency in STAR CCM+ or ANSYS or OpenFOAM or COMSOL
  • Experience in CATIA/Solidworks (any CAD software), MATLAB or Python
  • Experience in Thermal modeling, Computational Fluid Dynamics (CFD), numerical methods, heat transfer, hands-on testing and experimental work and multi-physics simulations

Responsibilities

  • Geometry cleaning and meshing in STARCCM for new battery pack architectures
  • Characterize and develop 3D abuse models for cells of all form factors going into next generation battery packs
  • Thermal modeling to determine risk of thermal runaway propagation in battery packs
  • Run part design sensitivities to support design decisions to reduce safety risks in battery packs
  • Data analysis using MATLAB to interpret and find key trends in modeling & testing results

FAQs

When is the expected start date for this internship?

The internship is expected to start around January or February 2025.

How long is the internship program?

The internship program is expected to last for a minimum of 12 weeks, through the entire Spring term (i.e., until May 2025) or into Spring/Summer 2025 if available.

Is this internship position on-site or remote?

This internship position is on-site in Palo Alto, California.

What is the minimum number of hours required per week?

Interns must be able to work 40 hours per week on-site.

What academic background is required for this internship?

Candidates should be currently pursuing a degree in Mechanical Engineering, Aerospace Engineering, Chemical Engineering, or a related field.

What software proficiency is required for this internship?

Proficiency in STAR CCM+, ANSYS, OpenFOAM, or COMSOL is required, along with experience in MATLAB or Python.

Are there any specific experiences that are preferred for applicants?

Experience in thermal modeling, Computational Fluid Dynamics (CFD), numerical methods, heat transfer, hands-on testing, experimental work, and multi-physics simulations is preferred.

What kind of projects can interns expect to work on?

Interns will work on projects related to geometry cleaning and meshing for battery pack architectures, developing 3D abuse models for cells, and conducting thermal modeling to assess risks in battery packs.

What is the expected compensation for this internship?

The expected compensation is between $20.00 and $50.00 per hour, depending on the applicant's level, along with benefits.

Are there benefits included for interns?

Yes, full-time Tesla interns are eligible for benefits such as medical, dental, and vision plans, 401(k), employee discounts, and more.

Is Tesla an equal opportunity employer?

Yes, Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace.

Can international students apply for this internship?

Yes, international students can apply, but they should consult their school regarding work authorization and the ability to work 40 hours per week on-site.

Will interns receive mentorship during the program?

Yes, interns will work closely with their Manager, Mentor, and team to grow technically, professionally, and personally through their experience.

Tesla’s mission is to accelerate the world’s transition to sustainable energy.

Automotive
Industry
10,001+
Employees
2003
Founded Year

Mission & Purpose

Tesla’s mission is to accelerate the world’s transition to sustainable energy through increasingly affordable electric vehicles in addition to renewable energy generation and storage. California-based Tesla is committed to having the best-in-class in safety, performance, and reliability in all Tesla cars. There are currently over 275,000 Model S, Model X and Model 3 vehicles on the road worldwide. To achieve a sustainable energy future, Tesla also created infinitely scalable energy products: Powerwall, Powerpack and Solar Roof. As the world’s only vertically integrated energy company, Tesla continues to innovate, scale and reduce the costs of commercial and grid-scale systems, with the goal of ultimately getting us to 100% renewable energy grids.