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Operation Head - MMY, Dahej

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Technip Energies

3mo ago

  • Job
    Full-time

AI generated summary

  • You need a B.E. in Mechanical/Production/Civil, 22+ years in heavy fabrication, strong knowledge of materials, codes, and inspection, plus excellent leadership and communication skills.
  • You will plan production workflows, monitor progress, resolve issues, ensure quality, manage teams, maintain safety standards, and drive continuous improvement while coordinating with departments.

Requirements

  • B.E in Mechanical, Production & Civil Engineering
  • Specific experience of Fabrication/ Manufacturing / Large Size Fabrication Yards & Construction Site Management
  • Minimum +22 years in Heavy Fabrication, Large Site Fabrication, QC & Inspection experience.
  • Strong working knowledge of Pressure Vessels / Exotic Piping Spools / Heavy Structures / Process Modules / Heaters.
  • Good knowledge of Materials (CS, SS, LAS), NDT (RT, UT, MT, PT), & Welding Processes.
  • Knowledge of quality & inspection procedures, fabrication and construction work sequences of various products.
  • Adequate knowledge of codes standards such as DIN, ASME, DOT, API, OSHA, and AWS
  • Self-starter, People Manager and a strong team player
  • Has handled large teams of Supervisory Staff & Engineers (+50 nos.) and Subcontractor Skilled Manpower (+1000 nos.).
  • Excellent communication skills
  • Computer knowledge (MS-Office), Primavera / MS-Project
  • Experience & Exposure in Welding and Fabrication Automation and Digitalization.

Responsibilities

  • Determine production requirements based on yard capacity and products / product mix.
  • Plan workflow and schedules for all production departments including covered shops & yard.
  • Review & Monitor production progress & status, resolve constraints and ensure timely deliveries. Assist in production risk assessment and mitigation activities.
  • Ensure that finished products meet quality standards and project / customer specifications.
  • Resolve production / resource issues to ensure smooth flow, manpower productivity and control project costs.
  • Monitor and analyze delays / quality issues with root cause to reduce its impact on Cost, Quality, and Delivery.
  • Ensure smooth operations and effective collaboration & coordination with other departments.
  • Strong Planning Skills for Critical Resources, Skilled Manpower & Qualifications, Machines, Cranes, Area, etc.
  • Developing SOPs, JSA, SIMOP and periodic review for its up-gradation
  • Lead/Support/Develop best practices and efforts with support from HSE team.
  • Evaluate events and operational results and support the revising / updating of site policies, procedure revisions, and training to address safety-related findings.
  • Good Experience in Material Handling, Working at Height, Confined Space, & Electrical safety controls in large yards & sites.
  • Lead Continuous improvement culture among team members to deliver excellence in operations.
  • Knowledge transfer initiatives among inter and intra unit members to continuously improve the processes and systems
  • Identify opportunities for joint improvement projects and collaboration among departments and vendors.
  • Taking the lead and ensuring continuity of operations with planned productivity & schedule.
  • Assist in new product development and in quality / productivity enhancements.
  • Own the CAPEX projects to improve quality, cost, productivity within timelines resulting in significant business improvement and customer satisfaction.
  • Ensure Onsite and offsite quality inspection of incoming materials to ensure the standards are met for quality parameters
  • Ensure completion of process improvement projects within a specified time frame while achieving a cost reduction goal.
  • Provide management with regular project status updates, feedback, and appropriate reporting on key responsibilities and objectives.
  • Ensure all the relevant regulatory compliances applicable to the operations are adhered to.
  • Participate in periodic regulatory compliance audits from external and internal parties to continuously improve systems.
  • Coordinate with maintenance teams to ensure maximum equipment availability for operations.
  • Ensure implementation of QMS, EMS, OHSMS, and Operational Excellence guidelines for continuous improvement and maintaining standards in HSE & 5S.
  • Coordinate and timely execution and commissioning of new development initiatives for improvements.
  • Propose the department P&B in the area of Consumption ratios, Maintenance cost, resources management, etc., to management for approvals and achieve the same by deploying resources.
  • Build a customer-oriented mindset both for internal & external customers.
  • Timely Managing customer visits / queries / complaints.
  • Ensure Quantity & Quality parameters of the products/services supplied to internal and external customers
  • Provide excellent customer service and ensure customer satisfaction.
  • Ensure team members are aware of their roles and responsibilities and deliverables.
  • Create an enabling environment of transparency & collaboration to discuss and share people’s issues.
  • Identify and facilitate appropriate training of competency gaps.
  • Develop line managers into people managers to handle day to day grievances with the utmost sensitivity.
  • Directly supervises (operationally): Production, Planning, Maintenance & Store.
  • Scope of responsibilities:
  • Production Planning & Control.
  • Safety & Environment
  • Project Management
  • Regulatory Compliance
  • Maintenance & Yard Upkeep
  • Planning & budgeting
  • People Management

FAQs

What is the minimum experience required for the Operation Head position?

The minimum experience required is around 22 to 25 years in relevant sub-functions/areas.

What qualifications are necessary for this role?

A Bachelor’s degree in Mechanical, Production, or Civil Engineering is required.

What specific technical knowledge is needed for this position?

Strong working knowledge of Pressure Vessels, Exotic Piping Spools, Heavy Structures, Process Modules, and knowledge of materials, NDT, and welding processes.

What are the main responsibilities of the Operation Head?

The main responsibilities include production planning and control, safety and environment management, project management, regulatory compliance, maintenance and yard upkeep, planning and budgeting, and people management.

Is experience in large site fabrication necessary?

Yes, specific experience in large-size fabrication yards and construction site management is essential.

How many people will the Operation Head supervise?

The Operation Head will operationally supervise production, planning, maintenance, and store departments, managing large teams of supervisory staff and engineers as well as subcontractor skilled manpower.

What software skills are required for this position?

Proficiency in MS-Office, Primavera, or MS-Project is required.

Are there opportunities for continuous improvement initiatives in this role?

Yes, the Operation Head is expected to lead continuous improvement culture among team members to enhance operational excellence.

How should candidates apply for this position?

Candidates should submit their application through the recruiting portal, and internal applications are prioritized.

Is customer interaction a part of this position?

Yes, building a customer-oriented mindset and managing customer visits, queries, and complaints are important aspects of this role.

Will the Operation Head be involved in safety management?

Yes, the Operation Head will lead safety initiatives, ensuring compliance with safety standards and regulations.

What would be the focus on regulatory compliance in this role?

The Operation Head must ensure adherence to all relevant regulatory compliances and participate in periodic audits to continuously improve systems.

What is the expected starting date for the role?

The starting date will be determined based on the candidate's availability and the completion of the recruitment process.

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Technip Energies

Energy
Industry
10,001+
Employees

Mission & Purpose

Technip Energies is a global engineering and technology company that specializes in providing solutions for the energy industry. They offer a wide range of services and expertise, including engineering, procurement, construction, and project management, primarily focusing on the oil and gas, petrochemical, and renewable energy sectors. Their ultimate mission is to be a leading partner for clients in the energy transition, helping them navigate the complexities of the evolving energy landscape. Technip Energies' purpose lies in delivering innovative and sustainable solutions that address the world's energy challenges, reduce carbon emissions, and promote the efficient and responsible use of natural resources. By leveraging their engineering capabilities and technological advancements, they strive to play a pivotal role in shaping the future of the energy industry, contributing to a more sustainable and environmentally friendly energy ecosystem.