Operator Trainee-24

Kimberly-Clark

18d ago

Job
Full-time
Entry Level
Engineering
Pune
Quick Apply

AI generated summary

You must prioritize safety, quality, and efficiency; perform machine operations and maintenance; ensure compliance with GMP; and support continuous improvement and teamwork.
You will ensure safety and quality, operate production machines, perform maintenance, conduct inspections, handle materials, and support continuous improvement initiatives on the shop floor.

Requirements

Overall Safety Expectations: Follow all KC Safety rules and Guidelines. Take care of Own safety as well as others safety. Perform periodic safety observations to identify hazards and support in closing those. Report near miss, abnormal condition, and Unsafe act on timely manner. Follow risk assessment, work SOPs, LOTO Management, work permit, Emergency response plan, safety target, PCS, and other safety compliance.
Overall Quality Expectations: Follow personal hygiene, workplace hygiene, all GMP (Good manufacturing practices) as per KC guidelines and QMS (Quality management system). Focus on actions keeping customer and consumer expectations at the center. Individual actions should contribute to delivering high quality product to the market. Quality Focused mindset to maintain the highest level of product quality from customer point.
Team of Production Associates for Machine: Raw material & Packing Material preparation, loading, Splicing, and unloading activity at shift level.
Material threading and routing with defined route and recheck product after material splicing.
Machine troubleshooting for Breakdown, Quality Defects and Short stops. Conduct problem solving RCA periodically.
Follow Machine and work area cleaning and maintain 5S of shop floor.
Document all material traceability report, Production logbook and Packing Logbook and others.
Perform real time variable and attribute checks for various product and packaging quality parameters. Record the results of quality inspection in quality system/ Software & other quality documents.
Follow “non confirming product” handling quality guidelines to ensure only good products are shipped out. Segregate, recheck the products put on hold for quality reasons.
Set and run the machine on center line, good run settings (GRS) and maintain all critical machine settings/equipment’s to deliver safe product to the market.
Achieve volume delivery KPI, OEE, Waste, other Performance KPI, Quality & Safety KPI.
Perform Cleaning, Lubrication, Inspection and Tightening on machine for maintaining machine condition.
Follow all machine visual health checkup, Temperature checks, Vibration checks, Greasing and Oiling checks, Abnormal behavior checks and make plan to close abnormalities for continuous good performance.
Perform Preventive & Predictive Maintenance periodically to maintain machine in better condition.
Perform proper cleaning on holt melt application for increasing life span of part and better operational performance.
Follow systematic replacement of spare parts (based on life cycle and condition) for breakdown free operation of Machine.
Carryout pack count change, Product size change, Tier Change applying QCO (Quick changeover) Lean principle.
Follow Data entry on timely manner for M/C downtime, Stops, Waste, Production and machine performance tracking in Different software and MIS system.
Focus on Lean Manufacturing for reduction material and product waste and improving product quality.
Apply Kaizen Principle, continuous improvement thinking and deliver benchmark performance in Safety, Quality, Productivity, Cost, and compliance KPIs.
Quality Assurance Associate: Follow all Personal Hygiene, Plant hygiene, and pest control for maintaining good GMP. Perform all Quality testing for product verification. Follow Customer complaint procedure, Quality Defects of product & RMPM.
Follow Real time inspection, Grade change inspection, Variable and attribute testing, Packing and Artwork checking. Document all Quality testing results in Quality software and such other soft/ hard copy records. Conduct periodic quality audits for critical control points, Quality systems, 5S and different parts of QMS (Quality Management System).
Follow Product clearance procedure and Product hold protocol on timely manner. Perform Equipment calibration activity for better accuracy of Equipment.
Mechanical Engineering Associate: Follow Store Inventory System for spare tracking, Issue spare to authorize person with defined procedure, maintain Reorder level based on criticality index- Cost, lead time, frequency. Perform overhauling activity of units and modules to make them ready for next use.
Perform Stock count activity for stock matching, shift end spare issue and stock accuracy, 5S activity, store audit for findings and improvement. Hotmelt part refurbishment, Cleaning, Testing and make them ready as a spare. Ink jet Coding machine maintenance and repair from breakdown and make them ready for operation. Support in maintenance on machine during PM and changeover activity.
Utility Associate: Utility and Electrical operation. Operation and maintenance of Utility and Electrical – Transformer, HT, LT room, DG set, Compressor, Chillers, AHU, WTP, STP. Reports filling and preventive schedule follow and ensuring the equipment high. Support in Panels maintenance, Installation of new projects in the Mill. Ensuring the uninterrupted mill operation Safety firefighting system, pump room, understanding of UPS, VFD, Motors, maintaining Building Management System (BMS) and Energy Management System (EMS), cooling towers operation and maintenance.

Responsibilities

Overall Safety Expectations: Follow all KC Safety rules and Guidelines. Take care of Own safety as well as others safety. Perform periodic safety observations to identify hazards and support in closing those. Report near miss, abnormal condition, and Unsafe act on timely manner. Follow risk assessment, work SOPs, LOTO Management, work permit, Emergency response plan, safety target, PCS, and other safety compliance.
Overall Quality Expectations: Follow personal hygiene, workplace hygiene, all GMP (Good manufacturing practices) as per KC guidelines and QMS (Quality management system). Focus on actions keeping customer and consumer expectations at the center. Individual actions should contribute to delivering high quality product to the market. Quality Focused mindset to maintain the highest level of product quality from customer point.
Team of Production Associates for Machine: Raw material & Packing Material preparation, loading, Splicing, and unloading activity at shift level.
Material threading and routing with defined route and recheck product after material splicing.
Machine troubleshooting for Breakdown, Quality Defects and Short stops. Conduct problem solving RCA periodically.
Follow Machine and work area cleaning and maintain 5S of shop floor.
Document all material traceability report, Production logbook and Packing Logbook and others.
Perform real time variable and attribute checks for various product and packaging quality parameters. Record the results of quality inspection in quality system/ Software & other quality documents.
Follow “non confirming product” handling quality guidelines to ensure only good products are shipped out. Segregate, recheck the products put on hold for quality reasons.
Set and run the machine on center line, good run settings (GRS) and maintain all critical machine settings/equipment’s to deliver safe product to the market.
Achieve volume delivery KPI, OEE, Waste, other Performance KPI, Quality & Safety KPI.
Perform Cleaning, Lubrication, Inspection and Tightening on machine for maintaining machine condition.
Follow all machine visual health checkup, Temperature checks, Vibration checks, Greasing and Oiling checks, Abnormal behavior checks and make plan to close abnormalities for continuous good performance.
Perform Preventive & Predictive Maintenance periodically to maintain machine in better condition.
Perform proper cleaning on holt melt application for increasing life span of part and better operational performance.
Follow systematic replacement of spare parts (based on life cycle and condition) for breakdown free operation of Machine.
Carryout pack count change, Product size change, Tier Change applying QCO (Quick changeover) Lean principle.
Follow Data entry on timely manner for M/C downtime, Stops, Waste, Production and machine performance tracking in Different software and MIS system.
Focus on Lean Manufacturing for reduction material and product waste and improving product quality.
Apply Kaizen Principle, continuous improvement thinking and deliver benchmark performance in Safety, Quality, Productivity, Cost, and compliance KPIs.
Quality Assurance Associate: Follow all Personal Hygiene, Plant hygiene, and pest control for maintaining good GMP. Perform all Quality testing for product verification. Follow Customer complaint procedure, Quality Defects of product & RMPM.
Follow Real time inspection, Grade change inspection, Variable and attribute testing, Packing and Artwork checking. Document all Quality testing results in Quality software and such other soft/ hard copy records. Conduct periodic quality audits for critical control points, Quality systems, 5S and different parts of QMS (Quality Management System).
Follow Product clearance procedure and Product hold protocol on timely manner. Perform Equipment calibration activity for better accuracy of Equipment.
Mechanical Engineering Associate: Follow Store Inventory System for spare tracking, Issue spare to authorize person with defined procedure, maintain Reorder level based on criticality index- Cost, lead time, frequency. Perform overhauling activity of units and modules to make them ready for next use.
Perform Stock count activity for stock matching, shift end spare issue and stock accuracy, 5S activity, store audit for findings and improvement. Hotmelt part refurbishment, Cleaning, Testing and make them ready as a spare. Ink jet Coding machine maintenance and repair from breakdown and make them ready for operation. Support in maintenance on machine during PM and changeover activity.
Utility Associate: Utility and Electrical operation. Operation and maintenance of Utility and Electrical – Transformer, HT, LT room, DG set, Compressor, Chillers, AHU, WTP, STP. Reports filling and preventive schedule follow and ensuring the equipment high. Support in Panels maintenance, Installation of new projects in the Mill. Ensuring the uninterrupted mill operation Safety firefighting system, pump room, understanding of UPS, VFD, Motors, maintaining Building Management System (BMS) and Energy Management System (EMS), cooling towers operation and maintenance.

FAQs

What is the primary responsibility of the Operator Trainee-24 position?

The primary responsibility is to ensure safety, quality, and efficiency in the manufacturing process while supporting various tasks such as machine operation, troubleshooting, maintenance, and quality assurance.

Is prior experience in manufacturing required for this role?

No prior manufacturing experience is explicitly required, but a passion for learning and a willingness to take initiative are essential.

What kind of training will be provided to Operator Trainee-24?

Comprehensive training will be provided to ensure the successful candidate understands safety protocols, quality standards, machine operation, and maintenance procedures.

What are the safety expectations for this position?

Employees are expected to follow all Kimberly-Clark safety rules and guidelines, take care of their safety and others, report near misses, and adhere to safety compliance measures.

Will I be expected to perform quality checks?

Yes, performing real-time variable and attribute checks for various product and packaging quality parameters is a key responsibility of this role.

Are there opportunities for career development within Kimberly-Clark?

Yes, Kimberly-Clark is dedicated to career development and provides opportunities for growth and advancement within the company.

What is the company’s stance on diversity and inclusion?

Kimberly-Clark is committed to building an inclusive organization that reflects the diversity of its consumers and actively seeks to create a workforce that values diverse experiences and perspectives.

How does Kimberly-Clark approach sustainability?

Kimberly-Clark is actively dedicated to sustainability and seeks new and better ways to perform that align with environmentally responsible practices.

What tools or methodologies are encouraged in this role to improve processes?

The role encourages the application of Lean Manufacturing principles and Kaizen for continuous improvement in safety, quality, productivity, and compliance KPIs.

Are there specific hygiene practices I need to follow in this role?

Yes, all employees are expected to adhere to personal and workplace hygiene standards, as well as Good Manufacturing Practices (GMP) as outlined by Kimberly-Clark.

Kimberly-Clark

Creating Better Care for a Better World

Manufacturing & Electronics

Industry

10,001+

Employees

Mission & Purpose

As a Kimberly-Clark employee, you have an opportunity to impact billions of lives through the products we make, the workplaces we create and the communities we serve. The proof is in our purpose – Here, we are creating Better Care for a Better World and it starts with YOU! Learn more about us and see what inspires you, careersatkc.com.  Through collaborative teams that push boundaries and endless opportunities to work with some of the world’s most recognized brands, at Kimberly-Clark you and your purpose are in the driver seat of your career.  Huggies®. Kleenex®. Andrex®. Scott®. Kotex®. Poise®. Depend®. The proof is in our products – For 150 years, our brands have been brought to market by a team of purpose-led innovators dedicated to creating Better Care for a Better World. And it takes the right people—in the right jobs and the right place—to make that happen. Join our 45,000+ employees who are changing the world for the better and generously giving back to communities and causes around the globe.  Better Care for a Better World starts by taking care of you and giving you what you need to succeed. We’re dedicated to breaking down barriers to speed decision making and creating a workplace with relentless focus on our consumers and growing our people, like you. The proof is in our people – we've been rated as one of Forbes 2022 World's Best Employers, and it's because of the caring people and the amazing culture that brings out the best in everyone. Join our employees in our amazing culture that brings out the best in everyone.  