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Process Engineer, Battery Pack (m/f/d) - Gigafactory Berlin-Brandenburg

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Tesla

5d ago

  • Job
    Full-time
    Mid & Senior Level
  • Engineering
  • Brandenburg

AI generated summary

  • You need a degree in engineering, 3-5 years in high-volume manufacturing, experience with vision systems, CAD design, problem-solving skills, and familiarity with automation and battery technology.
  • You will analyze process data, drive equipment improvements, troubleshoot issues, train teams, and enhance manufacturing efficiency while ensuring safety and quality in battery pack production.

Requirements

  • Degree in Mechanical, Mechatronics, or another Engineering discipline (or equivalent experience) with 3 to 5 years of relevant experience in a high-volume manufacturing environment.
  • Experience with equipment using vision systems, with strong hands-on experience in pilot and high-volume manufacturing, including hardware and software selection.
  • Demonstrated experience in ramping high-volume, automated, and semi-automated manufacturing lines, with creative capacity for developing new, faster, and cost-effective production methods.
  • Strong understanding of engineering fundamentals and the ability to apply them toward manufacturing process development.
  • Ability to derive data-supported root causes and propose strong countermeasures using statistical tools (e.g., Minitab) and SQL for data extraction.
  • Structured thinking and exceptional problem-solving skills, proven through root cause analysis and process improvement projects.
  • 3D CAD design experience (SolidWorks, CATIA, AutoCAD) for production equipment, including creating/validating layouts, tooling drawings, pneumatic, and electrical schematics.
  • Hands-on experience with mechanical/electrical work on production lines and capability to maintain process and equipment documentation (e.g., spare parts lists, PM plans, control plans, PFMEAs).
  • Familiarity with manufacturing systems like Ignition Automation, two-part adhesives, fastener rundown traces (Atlas-Copco), and vision inspection systems (e.g., Keyence 2D image inspection and profilometry).
  • Fanuc robot programming (nice to have).
  • Availability for domestic and international travel as required.
  • Passion for making high-quality products with a continuous improvement mindset and a capacity for managing simultaneous activities and competing priorities.
  • Knowledge and understanding of battery module technology (a plus).

Responsibilities

  • Eliminate waste in the manufacturing system
  • Identify trends and signals in process data
  • Create game plans and maintenance work orders in response to these trends
  • Drive long-term line improvements to yield cycle time and process capability
  • Drive commissioning and ramp of manufacturing equipment systems in custom high-speed automated manufacturing equipment
  • Qualify equipment using statistically valid data sets and workflows
  • Work collaboratively as the equipment expert to ensure production lines run safely, efficiently, and produce high-quality parts
  • Become the owner/subject matter expert to drive equipment-related process improvements, including detailed troubleshooting and root cause analysis
  • Drive manufacturing ramp by characterizing baseline performance and improving equipment with laser weld systems
  • Ensure manufacturing lines meet OEE goals
  • Review critical process metrics daily for statistical shifts from nominal and develop action plans to address issues
  • Identify and/or develop critical process monitors and metrics for battery module and pack manufacturing to diagnose issues
  • Efficiently identify root causes and implement both reactive and proactive solutions
  • Guide and develop roadmaps for aggressive improvement to OEE metrics: Yield, Cycle Time, Availability, and Cost
  • Report metrics to upper management
  • Troubleshoot and recover processes using PLC, HMI, or tool management software
  • Implement changes or improvements
  • Build training materials, maintenance routines, and related documentation for equipment life cycle management
  • Lead safety and ergonomic improvements to production equipment that meet or exceed regulations and best practices
  • Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime
  • Provide direction and mentorship to third-party machine/automation suppliers and internal machine building teams
  • Participate in supplier/internal equipment FAT and SAT
  • Develop and manage FMEA/risk assessments to prioritize equipment improvement projects and ensure effective repair strategies
  • Manage workload with a positive attitude as a team player in a collaborative work environment
  • Drive continuous improvement and support activities for engineering and manufacturing, including 5S, Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures

FAQs

What is the role of a Process Engineer at Tesla's Gigafactory Berlin-Brandenburg?

The Process Engineer is responsible for ensuring continuous production quality and enabling world-class manufacturing of Tesla’s battery packs. They will develop process standards, work with cross-functional teams, eliminate waste, and drive improvements in manufacturing efficiency.

What qualifications are required for this position?

A degree in Mechanical, Mechatronics, or another Engineering discipline (or equivalent experience) is required, along with 3 to 5 years of relevant experience in a high-volume manufacturing environment.

Is experience with specific technologies necessary for this role?

Yes, experience with manufacturing equipment using vision systems, as well as hands-on experience in pilot and high-volume manufacturing, is required. Familiarity with manufacturing systems like Ignition Automation and vision inspection systems (e.g., Keyence) is also beneficial.

What are the key responsibilities of the Process Engineer?

Key responsibilities include driving the commissioning and ramp of manufacturing equipment, conducting root cause analysis, improving manufacturing metrics like yield and cycle time, developing training materials, and leading safety improvements.

What skills are considered essential for success in this role?

Essential skills include structured thinking, exceptional problem-solving abilities, hands-on mechanical/electrical work experience, proficiency in statistical tools and SQL, and 3D CAD design experience.

Will there be travel involved in this position?

Yes, the role may require domestic and international travel as needed.

What is the company culture like at Tesla?

Tesla fosters a demanding and fast-paced work environment that emphasizes teamwork, creativity, and continuous improvement in manufacturing processes.

Are there opportunities for professional development within the role?

Yes, the Process Engineer will have opportunities to mentor others, participate in improvements projects, and develop skills in various manufacturing methodologies.

Is there a focus on safety and ergonomics in the work environment?

Absolutely, safety and ergonomic improvements are a critical aspect of the role, ensuring compliance with regulations and adherence to best practices.

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Tesla

Tesla’s mission is to accelerate the world’s transition to sustainable energy.

Automotive
Industry
10,001+
Employees
2003
Founded Year

Mission & Purpose

Tesla’s mission is to accelerate the world’s transition to sustainable energy through increasingly affordable electric vehicles in addition to renewable energy generation and storage. California-based Tesla is committed to having the best-in-class in safety, performance, and reliability in all Tesla cars. There are currently over 275,000 Model S, Model X and Model 3 vehicles on the road worldwide. To achieve a sustainable energy future, Tesla also created infinitely scalable energy products: Powerwall, Powerpack and Solar Roof. As the world’s only vertically integrated energy company, Tesla continues to innovate, scale and reduce the costs of commercial and grid-scale systems, with the goal of ultimately getting us to 100% renewable energy grids.

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