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Process Engineer, Cell Assembly (m/w/d) – Gigafactory Berlin-Brandenburg

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Tesla

6d ago

  • Job
    Full-time
    Junior, Mid & Senior Level
  • Engineering
  • Brandenburg

AI generated summary

  • You should have a Bachelor/Master in Engineering or equivalent experience, expertise in cell assembly, automated systems, and process engineering skills, plus strong team collaboration and hands-on problem-solving abilities.
  • You will analyze and optimize production processes, lead improvement projects, develop procedures, and train staff while ensuring quality and efficiency using Lean and statistical techniques.

Requirements

  • Bachelor or Master in any Engineering discipline. Alternatively, the equivalent in experience and evidence of exceptional ability
  • Experience in a Formation, Cell Assembly is preferred. Battery Cell manufacturing environment is welcomed
  • Proficiency in automated equipment systems and tools, with a preference for cell assembly applications
  • Experience in a technology-based industry, where automated production techniques are utilized
  • Must possess process engineering skills (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization, root cause analysis, etc.).
  • Strong team working skills at all levels of an organization, especially skilled at working with direct labor to understand challenges and work on developing optimal solutions using structured methods
  • Capable of identifying critical process parameters and applying statistics to process measurement and control
  • Comfortable providing clear and focused technical guidance to outside engineering resources
  • Hands-on mentality
  • Ability to read and interpret basic mechanical and electrical drawings

Responsibilities

  • Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness in cost effective means while driving to achieve world-class quality levels
  • Lead continuous improvement projects to maximize yield, capacity and capability
  • Apply technical knowledge to innovate, design and develop processes, procedures, tooling and fixtures
  • Work with cross-functional teams to develop, validate and improve processes used in manufacturing and manufacturability of designs
  • Support new model/product introductions in coordination with Design Engineering, New Product Introduction team, Quality and other parties as needed
  • Enable data driven operational and financial decisions through predictive insights into tool and process performance, including assistance in integration of factory data systems
  • Utilize structured problem-solving techniques such as Design of Experiments (DoE), Five Why (5W) and Eight Disciplines (8D)
  • Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA)
  • Create and maintain Standard Work Instructions for assigned processes
  • Monitor and audit manufacturing processes to ensure product specifications and standards are achieved
  • Participate in the development and maintenance of FMEAs and Control Plans
  • Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
  • Develop and train Process Technicians
  • Assist in the training of Associates as needed

FAQs

What is the location of the Process Engineer position?

The position is located at Gigafactory Berlin-Brandenburg.

What is the main responsibility of a Process Engineer in this role?

The main responsibility is to contribute to the development and improvement of cell manufacturing equipment and processes for Tesla Energy Batteries Cells.

Is experience in battery cell manufacturing required for this position?

While experience in a Formation or Cell Assembly is preferred, a background in other automated equipment systems and processes could also be considered.

What qualifications are required for this job?

A Bachelor or Master in any Engineering discipline or equivalent experience is required.

Will I be working with cross-functional teams?

Yes, you will work with cross-functional teams, including Design Engineering, Quality, and New Product Introduction teams.

Are there opportunities for continuous improvement projects in this role?

Yes, leading continuous improvement projects to maximize yield, capacity, and capability is a key aspect of the role.

What techniques will I use to monitor and reduce process variation?

You will use techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).

Is there a requirement for hands-on experience or mentality?

Yes, a hands-on mentality is essential for this position.

Will I have the opportunity to train other associates?

Yes, you will assist in training Process Technicians and Associates as needed.

What skills are important for this role?

Important skills include process development, troubleshooting, data analysis, flow optimization, root cause analysis, and strong team working skills.

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Tesla

Tesla’s mission is to accelerate the world’s transition to sustainable energy.

Automotive
Industry
10,001+
Employees
2003
Founded Year

Mission & Purpose

Tesla’s mission is to accelerate the world’s transition to sustainable energy through increasingly affordable electric vehicles in addition to renewable energy generation and storage. California-based Tesla is committed to having the best-in-class in safety, performance, and reliability in all Tesla cars. There are currently over 275,000 Model S, Model X and Model 3 vehicles on the road worldwide. To achieve a sustainable energy future, Tesla also created infinitely scalable energy products: Powerwall, Powerpack and Solar Roof. As the world’s only vertically integrated energy company, Tesla continues to innovate, scale and reduce the costs of commercial and grid-scale systems, with the goal of ultimately getting us to 100% renewable energy grids.

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