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Process Engineer I

  • Job
    Full-time
    Junior & Mid Level
  • Research & Development
    Engineering
  • Palatka

AI generated summary

  • You need a Bachelor’s in Chemical Engineering or related field, 1-3 years in manufacturing, knowledge of formulations, P&ID, statistical tools, and experience in gypsum chemistry and FI projects.
  • You will ensure safety compliance, analyze processes, implement improvements, conduct trials, train staff, and manage project execution while tracking metrics and optimizing operations.

Requirements

  • Bachelor’s Degree Chemical Engineering or similar discipline or equivalent experience is required.
  • 1-3 years Applied professional process experience in manufacturing environment preferred.
  • Previous experience with product formulation, water and foam chemistries, mass & energy balance, flow diagrams, Process & Instrumentation Diagrams (P&ID), fluid properties and thermodynamics.
  • Working knowledge of advanced statistical tools used to reduce variations.
  • Flexible, open-minded team player with excellent written and verbal communication skills.
  • Excellent interpersonal and problem-solving capabilities to work effectively in corporate, manufacturing and team environments.
  • Ability to provide leadership and innovation at all levels of the organization.
  • Proficient in Microsoft Office Suite.
  • Experience in gypsum chemistry and manufacturing process.
  • Experience leading focused improvement (FI) or Kaizen projects.

Responsibilities

  • Actively participate in the site safety training and programs and complying with the site safety & environmental standards.
  • Continuously evaluates workplace for safety concerns and ensures behavioral safety initiatives are performed to goal levels.
  • Complies with environmental standards, assures good housekeeping practices following 5S systems, enforces plant rules and safety regulations, and supports VMVO and WCM initiatives. Effectively Track operational metrics, consumption data and report for environmental compliance.
  • Analyzes process variations; develops solutions and implements corrective actions by using advanced statistical tools in identifying and resolving the root causes of the variations in the process and participates in resolving critical process and product problems with customers and vendors.
  • Compiles technical data and other background information to determine equipment performance specifications and established baselines. Interprets and extrapolates accumulated data to prepare diagrams and flow charts for the efficient operation of the equipment.
  • Organizes and initiates run trials to evaluate equipment, process and raw material opportunities.
  • Identifies safety, cost, quality, and energy optimization opportunities, develops solutions and lead the implementation of corrective actions.
  • Develops and encourage innovative processes and equipment concepts along with follow through to Return on Investments (ROI) patents and / or proprietary intellectual property.
  • Interacts with Team for operational troubleshooting, process improvement projects, production materials requirement, raw material availability and Quality Step Zero requirements.
  • Participates and be an advisor for Focused Improvement, Professional Maintenance, and Autonomous Maintenance teams.
  • Provides professional training on the manufacturing process to internal employees. As primary project leader provides technical direction to designers, contractors, and employees of associated projects.
  • Works with project teams during delivery phase and commissioning of equipment.
  • Support Manufacturing Business Plan opportunities. Tracks and reports financial savings on executed projects.
  • Prepares capital expenditures and provides technical and budgetary input for the purpose of planning and scheduling projects.
  • Interacts with consultants and suppliers to determine compatibility of other systems and products as they may apply to process improvement.

FAQs

What is the role of the Process Engineer I at CertainTeed Gypsum?

The Process Engineer I will implement World Class Manufacturing (WCM) projects, develop and optimize production processes, and ensure quality standards while collaborating with various support groups.

What educational background is required for this position?

A Bachelor’s Degree in Chemical Engineering or a similar discipline, or equivalent experience, is required.

How many years of experience is preferred for candidates applying for this position?

Candidates with 1-3 years of applied professional process experience in a manufacturing environment are preferred.

Is experience with gypsum chemistry and manufacturing processes important for this role?

Yes, experience in gypsum chemistry and manufacturing processes is desirable for the Process Engineer I position.

What skills are necessary for success in this role?

Necessary skills include strong problem-solving capabilities, excellent communication skills, proficiency in Microsoft Office Suite, and the ability to lead innovative initiatives.

Does this position require participation in safety programs?

Yes, the Process Engineer I is expected to actively participate in site safety training and comply with safety and environmental standards.

What initiatives will the Process Engineer I support?

The Process Engineer I will support initiatives such as Focused Improvement, Professional Maintenance, and Autonomous Maintenance teams.

Are there opportunities for professional development in this role?

Yes, the company offers tuition reimbursement for continuing education to support professional growth and career advancement.

Does the company encourage diversity and inclusion?

Yes, Saint-Gobain/CertainTeed promotes a diverse and inclusive work culture, valuing all employees and applicants.

What benefits does the Total Rewards Program offer?

The Total Rewards Program includes excellent healthcare options, financial security plans, tuition reimbursement, pet insurance options, employee recognition programs, and more.

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Mission & Purpose

Saint-Gobain designs, manufactures and distributes materials and solutions for the construction, mobility and industrial markets. Developed through a continuous innovation process, our integrated solutions provide sustainability and performance in daily life, addressing the renovation of public and private buildings, light construction and the decarbonization of construction and industry. In this way, we contribute to reducing carbon emissions, leveraging resource efficiency and increasing circularity. Saint-Gobain believes in progress and seeks to be a game-changer that improves individual and collective health and wellness. We are convinced that the solutions that meet everyone’s essential needs and allow us to live better together, without jeopardizing future generations, are still to be invented. Our commitment to reach this ambitious objective is guided by our shared purpose “MAKING THE WORLD A BETTER HOME”. €47.9 billion in sales in 2023 160,000 employees, located in 76 countries Committed to achieving Carbon Neutrality by 2050